High Efficiency Metal Random Packing Large Surface Area Low Pressure Drop Corrosion Resistant

High-Efficiency Metal Random Packing - Large Surface Area, Low Pressure Drop, Corrosion Resistant

Product Description:

Our high-efficiency metal random packing is engineered to deliver optimal mass transfer performance in distillation, absorption, and stripping columns. Featuring advanced geometric designs like Pall Rings, Berl Saddles, and Raschig Rings, this packing maximizes vapor-liquid contact while minimizing energy consumption. The precision-crafted metal construction ensures durability in demanding industrial environments, offering superior performance compared to conventional packing materials.

Key Advantages:

1.Enhanced Mass Transfer Efficiency

• Large specific surface area (100-500 m²/m³) promotes thorough vapor-liquid interaction
• Optimized void fraction (70-95%) ensures excellent fluid dynamics
• Superior liquid distribution characteristics
• High separation efficiency with low HETP values

2.Operational Cost Savings

• Significantly lower pressure drop (10-50% reduction)
• Increased capacity allows for higher throughput
• Reduced energy requirements (up to 25% savings)
• Extended service life (5-10 years typical)

3.Durable Construction

• Available in corrosion-resistant materials (304SS, 316SS, etc.)
• Robust design withstands thermal cycling and mechanical stress
• Resistant to fouling and clogging
• Maintains structural integrity under varying load conditions

Technical Specifications:

Applications:

1.Petrochemical Industry:

• Crude oil fractionation
• Naphtha splitters
• Aromatic hydrocarbon separation
• Solvent recovery columns

2.Chemical Processing:

• Acid gas absorption (CO₂, H₂S)
• Ammonia production
• Methanol purification
• Specialty chemical distillation

3.Environmental Systems:

• VOC removal
• Wastewater stripping
• Flue gas scrubbing
• Odor control systems

4.Pharmaceutical & Food:

• Alcohol rectification
• Essential oil extraction
• High-purity solvent recovery
• Food-grade product purification

Manufacturing Process:

1.Material Preparation:

• Selection of high-quality metal sheets/coils
• Precision cutting to required dimensions
• Surface cleaning and preparation

2.Forming Process:

• CNC stamping/pressing for consistent geometry
• Automated bending/folding for complex shapes
• Edge treatment to prevent liquid channeling

3.Surface Treatment:

• Electropolishing for smooth surfaces
• Passivation for stainless steel grades

4.Quality Control:

• Dimensional verification (laser scanning)
• Weight and density testing
• Material composition analysis
• Sample performance testing

5.Packaging:

• Careful bulk packing to prevent deformation
• Moisture-resistant packaging materials
• Clear labeling with material certifications

Request samples with your operating parameters for a free efficiency analysis!